PRODUCT INTRODUCTION

Product Introduction of Bulk HIPS Plastic Rolls

Bulk HIPS plastic roll is a mass-produced HIPS plastic material, widely used in thermoforming, blister packaging. It has high impact resistance, good processing performance and stable physical properties, suitable for various product packaging.

Features of Bulk HIPS Plastic Rolls

1. High impact resistance

Bulk HIPS plastic rolls has good impact resistance and can maintain its strength and toughness even at low temperatures, making it suitable for packaging applications that require high-strength protection.

2. Excellent molding performance

HIPS plastic rolls are easy to thermoform and blister process, and can flow evenly in complex molds to produce fine products.

3. Good surface gloss

HIPS plastic rolls has a smooth surface, high transparency and good printability, and is suitable for packaging that requires exquisite appearance.

4. Chemical resistance

It has strong chemical resistance and can resist many chemicals such as acids, alkalis, salts, etc., and is suitable for a variety of packaging environments.

5. Recyclability

HIPS plastic rolls are recyclable and meets current environmental protection requirements.

Application of Bulk HIPS Plastic Rolls

Bulk HIPS Plastic Rolls have a wide range of applications, especially for large-scale production in thermoforming, blister packaging. Here are some key application areas:

1. Food Packaging

• Fast Food Boxes and Containers: HIPS plastic has excellent impact resistance and high surface gloss, making it suitable for packaging fast food boxes, take-out containers, lunch boxes, etc.
• Snack Packaging: Such as potato chip bags, candy boxes, and other snack packaging, which help preserve food freshness and extend shelf life.
• Transparent Food Containers: Transparent HIPS material ensures consumers can clearly see the contents of the packaging, ideal for fresh fruits, dairy products, pre-packaged foods, etc.

2. Electronic Product Packaging

• Electronic Component Protection: HIPS plastic rolls can be used for packaging and protecting various electronic products, especially fragile components like batteries, circuit boards, electronic chips, etc.
• Electronic Product Blister Trays: Used for precise electronic product packaging, ensuring safe transportation.

3. Pharmaceutical Packaging

• Pharmaceutical Packaging: HIPS plastic rolls are commonly used for packaging pharmaceuticals, health supplement bottles, pill boxes, etc., thanks to their excellent chemical resistance and moisture-proof properties that protect the drugs from external influences.
• Medical Device Packaging: Suitable for packaging medical devices, reagents, consumables, etc., providing effective protection and reducing damage during transportation.

4. Daily Consumer Goods

• Stationery and Household Items: For example, pencil cases, file folders, furniture parts, toy packaging, etc., where HIPS material's toughness and ease of molding give it an advantage in daily consumer goods packaging.

5. Automotive Industry

• Automotive Parts Packaging: Used for protective packaging of automotive parts, especially plastic components and accessories in blister packaging.

6. Industrial and Mechanical Packaging

• Mechanical Equipment Packaging: HIPS can be used for packaging various mechanical equipment and tools, ensuring protective measures during transportation.
• Parts Protection: For some precision mechanical parts, HIPS’s impact resistance can effectively prevent damage during transport or storage.

Bulk HIPS Plastic Roll Process

Bulk HIPS (High Impact Polystyrene) Plastic Rolls are typically produced through the extrusion molding process, which involves the following steps:

1. Material Preparation

HIPS resin, which is a blend of polystyrene (PS) and a rubber modifier (usually butadiene), is the primary raw material. The resin is mixed with stabilizers, colorants, or other additives if needed.

2. Melting and Extrusion

The prepared raw material is fed into an extruder, where it is heated and melted to a uniform consistency.

The molten material is then forced through a die (a specific mold) to form a continuous sheet of HIPS plastic. The thickness and width of the sheet are determined by the die's design.

3. Cooling

After exiting the die, the hot HIPS sheet is cooled by passing through a cooling system (usually a water bath or air cooling). This solidifies the plastic and prevents distortion during the subsequent steps.

4. Thickness and Surface Control

As the plastic sheet solidifies, it may pass through a set of rollers to ensure uniform thickness and smooth surface texture. This process is important for ensuring consistent quality, especially for applications that require clear and smooth surfaces (such as food packaging).

5. Cutting and Winding

Once the HIPS sheet has cooled and stabilized, it is cut into the desired length or width, then rolled onto large cores to form the bulk plastic rolls. The rolls can range in size, depending on the customer’s needs and the end-use application.

6. Quality Control

The finished HIPS plastic rolls undergo quality checks to ensure they meet the required standards for impact resistance, surface gloss, thickness uniformity, and other specific characteristics based on the intended use (e.g., food packaging, electronics, etc.).

7. Packaging and Shipping

Finally, the bulk HIPS rolls are packaged and prepared for shipment to customers, ensuring they are protected during transportation.

This extrusion process ensures high efficiency and scalability for large production volumes, making it ideal for industries requiring bulk HIPS plastic rolls.

Precautions for Using HIPS Plastic Rolls in Factories

1. Storage Conditions

HIPS plastic rolls should be stored in a cool, dry environment away from direct sunlight and high humidity. Exposure to heat or moisture can affect the material's properties, leading to deformation or reduced performance.

2. Handling and Transportation

When handling and transporting HIPS plastic rolls, care should be taken to avoid sharp impacts or heavy pressure that could damage the rolls or cause them to deform. Ensure the rolls are securely wrapped and supported during transit.

3. Cutting and Processing

During cutting or processing, the equipment used should be properly calibrated to avoid uneven edges or inconsistent thickness. Make sure the cutting tools are sharp to prevent jagged or rough edges.

4. Temperature Control

HIPS plastic rolls should be kept at room temperature before use. Extreme temperatures can cause the material to become brittle or soften, which may affect its performance in the final product.

5. Surface Protection

The surface of the HIPS plastic roll should be kept clean and free from dust, dirt, or oil to avoid defects on the finished product. Any contaminants may lead to poor bonding or adhesion if used in thermoforming or other processes.

6. Compatibility with Other Materials

Ensure that HIPS is compatible with other materials or coatings used in the manufacturing process. Some chemicals or additives may affect its performance or cause unwanted reactions.

7. Quality Inspection

Regular quality checks should be performed to ensure that the HIPS plastic rolls meet the necessary standards for thickness, gloss, impact resistance, and other key properties. Any defects should be addressed before processing to avoid production delays or compromised product quality.

By following these precautions, manufacturers can ensure optimal performance and minimize issues during production processes that use HIPS plastic rolls.

Bulk HIPS Plastic Roll Production Factory Introduction

Pusite may have the following advantages in the production of Bulk HIPS (High Impact Polystyrene) Plastic Rolls:

1. High quality materials: Pusite may use high-quality raw materials to ensure that the HIPS plastic rolls produced have good impact resistance and durability, suitable for different industrial applications, such as blister packaging, electronic product housings, etc.

2. Customized services: Pusite may be able to provide customized plastic rolls according to the specific needs of customers, meeting the requirements of different thicknesses, widths, colors, and surface treatments.

3. Reliable supply chain: Pusite's production process and supply chain system may ensure timely delivery of products and maintain stable quality, avoiding production delays or material supply shortages.

4. Cost-effectiveness: Through efficient production processes and large-scale production, Pusite may be able to offer competitive prices, giving it an advantage in the market.

5. Environmental compliance: Pusite may pay attention to environmental protection and adopt production processes that comply with environmental regulations to ensure that the impact of products on the environment is minimized.

6. Technical support and quality control: Pusite may have a strong technical team and a strict quality control system to ensure that each batch of HIPS plastic rolls meets international standards and customer requirements.

7. Multifunctional application: HIPS plastic roll has good molding performance and is suitable for a variety of packaging forms, such as blister molding, thermoforming, etc. It can be widely used in food packaging, electronic product packaging, medical packaging and other industries.

Our Advantages:

Product Name	Bulk HIPS Plastic Rolls
Material	PP vacuum forming material , 100% raw material
Color	Transparent,black,green or any customized color
Thickness Tolerance	According to GB (higher than GB)
Application	Vacuum forming packaging, Printing, Bending, Folding box, Cards,etc.
Width	300~1400mm or Customized
Thickness	0.15~3mm or Customized
Special Treatment	Metalized, Anti-UV, Waterproof, Antistatic,  Anti-fog, Frosted, Cold resistance, Heat resistance, Double-sided Matte, Conductive.
Features	1.High temperature resistance, not easily melted 2.Easy to peel off and no residue requirement 3.Printable, good inking effect 4.Widely used in food and drug industry 5.Uniform thickness, smooth surface/beautiful sand ripples 6.No grains, contamination control and good processing performance
Sample Time	1-3 days
Delivery Methods	Ocean shipping ,air transportation, express,land transportation
Payment Term	Credit card ,T/T,L/C,Western Union,Paypal
Mass Production Lead Time	3-15 days depend on order quantity
Certificate	ROHS,MSDS,TDS,SGS,ISO9001
Core Diameter	3 inch or 6 inch depend on customer requirement
Packing	Packing in rolls and plastic pallet,pp woven with PE film and strape on pallet for each roll

Company Information

Company Profile	Company Type: Manufacturer
	1) Establish Year: 2009
	2) Start make export year: 2009
	3) Factory area: 6000 square meter
	4) Patent: Own 39 Product Patents
	5) Total Empolyees: 50-100 People
	6) Production Line Capacity: 50000 Metric Tons/Year
	7) No. of Production Lines: Above 10
	8) Certifications: Passed the ISO9001:2008 quality system authentication and        ROHS authentication.
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