Reasons for Conductive thermoformed HIPS plastic rolls for electronic tray
When it comes to protecting and organizing sensitive electronic components, conductive thermoforming HIPS (High Impact Polystyrene) plastic rolls stand out as the ideal material for manufacturing electronic trays. Here’s why:
1. Superior Protection Against Static Electricity
Electronic components are highly sensitive to static discharge, which can cause irreparable damage. Conductive HIPS plastic rolls are specially formulated to dissipate static electricity, providing a safe environment for electronic parts during storage and transportation.
2. Excellent Durability and Impact Resistance
HIPS plastic is renowned for its high impact strength, making it capable of withstanding the rigors of handling and shipping. This durability ensures that electronic trays made from HIPS plastic rolls can protect delicate components from physical damage.
3. Ease of Thermoforming
Conductive thermoformed HIPS plastic rolls is highly thermoformable, allowing for the creation of custom-designed trays that perfectly fit specific electronic components. This flexibility in design ensures optimal organization and protection, reducing the risk of movement and damage during transit.
4. Lightweight and Cost-Effective
Despite its robust properties, HIPS plastic is lightweight, which helps in reducing shipping costs. Additionally, it is a cost-effective material compared to other alternatives, offering a balance between performance and affordability.
5. Environmental Considerations
Conductive thermoformed HIPS plastic sheet rolls is recyclable, making it an environmentally friendly option for companies looking to reduce their carbon footprint. By choosing conductive HIPS plastic rolls, businesses can align with sustainability goals without compromising on quality.
6. Compliance with Industry Standards
Conductive thermoformed HIPS plastic rolls meet stringent industry standards for electrostatic discharge (ESD) protection, ensuring that your electronic trays are compliant with necessary regulations and guidelines.
In summary, conductive thermoforming HIPS plastic rolls offer a combination of static protection, durability, design flexibility, cost efficiency, and environmental benefits, making them the optimal choice for electronic tray manufacturing. By selecting this material, you can ensure the safe and secure handling of sensitive electronic components, ultimately enhancing product reliability and customer satisfaction.
What are conductive thermoforming HIPS plastic rolls?
Conductive thermoforming HIPS (High Impact Polystyrene) plastic rolls are a specialized type of plastic material that is designed for use in the thermoforming process to create customized shapes and trays. These rolls are made from HIPS, a strong, impact-resistant plastic, with added conductive properties to prevent electrostatic buildup.
Here’s a breakdown of what conductive thermoforming HIPS plastic rolls are:
Material Composition
Conductive HIPS is essentially high-impact polystyrene (HIPS) combined with conductive additives (such as carbon black or other conductive materials). These additives give the plastic its ability to dissipate static electricity, making it useful in applications where electrostatic discharge (ESD) could damage sensitive electronic components.
Thermoforming Process
Thermoforming is a manufacturing process where plastic sheets (in this case, conductive HIPS) are heated and then molded into a desired shape. The plastic is stretched over a mold, and once cooled, it holds the shape. This process allows for the production of custom trays, containers, and other packaging solutions that fit specific electronic components, providing a perfect fit and protection.
Conductive Properties
The conductive nature of the material ensures that any electrostatic charge is safely discharged, rather than accumulating on the surface. This is particularly important in industries like electronics manufacturing, where even a small static charge can cause permanent damage to sensitive components like microchips, semiconductors, and circuit boards.
Impact Resistance
HIPS is known for its toughness and impact resistance, which makes it an ideal material for creating durable packaging solutions. The added strength of the plastic ensures that it won’t break or crack easily during handling or transit, providing reliable protection for the electronic parts inside.
Product Parameter of Conductive thermoforming HIPS plastic rolls
Parameter 1
| Product Name | ESD dissipative HIPS roll |
|---|---|
| Material | HIPS vacuum forming material, 100% raw material |
| Color | Transparent, black, green or any customized color |
| Thickness Tolerance | According to GB (higher than GB) |
| Application | Vacuum forming packaging, Printing, Bending, Folding box, Cards, etc. |
| Width | 300~1400mm or Customized |
| Thickness | 0.15~3mm or Customized |
| Special Treatment | Metalized, Anti-UV, Waterproof, Antistatic, Anti-fog, Frosted, Cold resistance, Heat resistance, Double-sided Matte, Conductive. |
| Features |
1. High temperature resistance, not easily melted 2. Easy to peel off and no residue requirement 3. Printable, good inking effect 4. Widely used in food and drug industry 5. Uniform thickness, smooth surface/beautiful sand ripples 6. No grains, contamination control and good processing performance |
| Sample Time | 1-3 days |
| Delivery Methods | Ocean shipping, air transportation, express, land transportation |
| Payment Term | Credit card, T/T, L/C, Western Union, Paypal |
| Mass Production Lead Time | 3-15 days depending on order quantity |
| Certificate | ROHS, MSDS, TDS, SGS, ISO9001 |
| Packing | Packing in rolls and plastic pallet, PP woven with PE film and strapped on pallet for each roll |
Parameter 2
| Sheet type | Width mm | Thickness mm | Color | Resistance value Ω |
|---|---|---|---|---|
| HIPS normal sheet | 200-800 | 0.3-2 | Any | / |
| High impact HIPS | Any | / | ||
| HIPS black conductive | 200-800 | 0.3-2 | Black | 10^4-10^6 |
| HIPS black semi-conductive | Black | 10^6-10^9 | ||
| HIPS black volume conductive | Black | 10^4-10^6 | ||
| HIPS polymer sheet | Any | 10^8 | ||
| HIPS anti-static sheet | Any | 10^9-10^11 | ||
| HIPS coated sheet | Any | 10^3-10^9 |
Conductive thermoforming HIPS plastic rolls production process
The production process of conductive thermoforming HIPS (High Impact Polystyrene) plastic rolls involves several key steps:
1. Material Preparation
HIPS resin is blended with conductive additives, like carbon black, to ensure the material has electrostatic dissipative (ESD) properties.
2. Extrusion
The compounded HIPS material is melted and passed through an extruder to form continuous sheets. The thickness of these sheets is controlled, typically ranging from 0.3 mm to 2 mm.
3. Cooling and Solidification
The extruded sheet is cooled and solidified using cooling rollers or water baths to maintain a uniform thickness and rigidity.
4. Cutting and Winding
Once solidified, the sheets are cut into the desired widths and wound into rolls for easy handling and storage.
5. Quality Control
The rolls are tested for consistency in conductivity, thickness, and strength to ensure they meet specifications for electronic packaging applications.
6. Packaging and Shipping
The finished rolls are carefully packaged and prepared for shipment to customers, typically for use in electronic component packaging where static protection is required.
This simple process results in conductive HIPS plastic rolls that are ideal for packaging sensitive electronic parts, offering both durability and static protection.